wiseDo Reason

Cycle-time intelligence and SOP adherence from the cameras you already trust.

wiseDo Reason puts AI on your existing IP cameras to measure every production cycle — true cycle times, skipped SOP steps and hidden bottlenecks — and feeds verified ground truth back into your MES. No new machines. No video leaving your plant.

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How it works

Sense. Reason. Act.

One closed loop, running on the cameras you already have.

01

Sense

AI watches every production cycle on your standard IP cameras. Frames are processed at the edge, inside your plant. We store events — not video.

02

Reason

Every cycle is checked against your golden SOP with a per-cycle state machine. You get true station-level cycle times, step-by-step deviations and the bottlenecks that hide in manual reports.

03

Act

Verified ground truth lands in your existing MES, andon and daily production meeting. Verified cycle-time and SOP events write back into your MES and andon in real time — replacing estimated or self-reported data with ground-truth records.

Architecture

Existing CCTV / IP camera
Edge box (on-prem AI)
Encrypted event stream
MES · andon · dashboard

Only event records are stored — no video leaves the edge box. Each production cycle is analysed individually so the data traces back to a specific cycle, shift, and station.

How wiseDo is Different

wiseDo vs. Traditional MES

Traditional MES

  • 18-month implementation
  • Requires machine replacement
  • Heavy customization
  • $5M+ budget
  • No autonomous layer
  • Vendor lock-in

wiseDo

  • Weeks to deployment
  • No hardware rip-and-replace
  • Vendor-neutral, flexible
  • ₹3–5L per pilot
  • Autonomous agents 24/7
  • Open protocols, open APIs

Cloud-First ERP

  • Fast SaaS setup
  • New equipment only
  • Rigid templates
  • $50k+/year
  • No floor visibility
  • No support for existing plants

Why choose wiseDo?

  • ✓ Built for existing plants — no new hardware needed
  • ✓ Fast deployment — weeks vs. months
  • ✓ No vendor lock-in — works with your Tally, SAP, or any ERP
  • ✓ Autonomous layer — agents monitor and escalate 24/7
  • ✓ Proven results — 99.7% quality, 17% MTTR reduction
  • ✓ Compliance-ready — IATF 16949, ISO 27001, audit evidence automated

What you get

Six outputs delivered to your floor, your MES, and your daily production meeting.

True cycle time per station

Measured from the floor, cycle by cycle — not estimated from a standard.

Cycle-by-cycle SOP verification

Each cycle checked against your golden sequence, with the skipped or out-of-order steps flagged.

Bottleneck Pareto

The handful of stations and causes that are actually capping your line output, ranked.

Shift & line comparisons

Same station, different shifts and lines — see where the gap between best and worst is hiding.

Safety-compliance events

PPE non-compliance, restricted-zone breaches and skipped safety steps logged as timestamped records — available for audit, incident review, and ISO/IATF documentation.

MES write-back

Verified events flow into your MES and andon so the system of record finally matches reality.

Deployment

From mounting to first insights in under two weeks.

We mount or connect cameras, stand up the edge box and calibrate against your normal production. No production downtime, nothing on your machines replaced. First cycle-time and SOP results are typically available by the end of Week 2, once calibration completes against your normal production.

Security & privacy

On-premise by default. wiseDo measures process steps and cycle times, not individual worker identities.

Processing happens at the edge inside your plant. Event streams are encrypted, video never leaves the site, and we store events rather than footage. wiseDo measures the process — cycles, steps and stations — not individual workers. We state that plainly so HR and union conversations start on the right footing.

Integration

Works alongside your MES, not instead of it.

wiseDo writes verified events into any ISA-95-style MES and andon system. Many Tier-2 plants run on Excel or have no MES. wiseDo delivers cycle-time, SOP-adherence and bottleneck reports directly to a browser-based dashboard, and can export to Excel or Google Sheets for teams not yet on a formal MES.

Vendor-Neutral by Design

Works with the systems you already run

No rip-and-replace. wiseDo is the orchestration layer over your existing ERP, machines and robotics — through open protocols, deployable in days rather than months.

ERP & Accounting

  • • Tally
  • • Busy
  • • SAP Business One
  • • SAP S/4HANA

Machines & Controllers

  • • OPC UA
  • • MQTT
  • • PLC connectors
  • • Modbus · SECS/GEM

Robotics & Logistics

  • • VDA 5050
  • • ROS 2
  • • KUKA XMLRPC
  • • Fanuc FOCAS · UR Dashboard

Deployment

  • • Cloud-managed
  • • Customer VPC
  • • Air-gapped on-premise

No custom integrations. No consultants. wiseDo connects to the systems running your plant today.

FAQ

The honest questions plant teams ask.

Start with one line — at no commitment.

Book a free floor walk